Quick update on 'progress', I'm still assembling my kit of parts but will soon commence construction. Double-time at work is nice but when it only gives you one-and-a-half days off between shift sets it's a royal pain in the jacksie
Anhow, managed to source some grilles finally. I was balking at the cost of Weber ones as they're £18.99 each new and this kindas punched a hole in the whole 'build it fer next to nowt' ethic that is core to the UDS ethos, but managed to buy some from a company called
Rectella International who sell Bar-Be-Quick grills and smokers. Their 22 inch kettle looks like a Weber knock off, but the food grilles are only £5.87 each posted so I got two quick! More of a pain in the posterior was trying to get summat suitably robust to make the firegrate out of. I'd settled on 12mm mild steel bar to cut into various lengths to make a circular grate from, but 12 metres only cost £9.00, and the steel stockholders minimum order is £20. Not even the offer of cash in hand, off the books could sway it, so I had another look round work. Came across several 3 metre lengths of inch OD by about 4mm wall boiler tube, sat rusting gently outside of one of our outside storerooms. Asked and was told "if it's outside, take it!" so I'm gonna. Tomorrow night's task at work'll be to cut the various lengths of pipe and if time permits weld them into a grate. If I get time Saturday night I'll carry on removing the lip at the top of the drum which was left when I cut the lid off with a nibbler. I've also 'obtained' some stainless 10mm bolts for the food grille supports. They're a bit OTT for the job but they were all my 'supplier' had on the shelf that were long enough:-D .
After that, all I'll need to do is get the lid deburred, cut and fit the vent in said lid and polish the whole thing, get the charcoal ring rolled by a local fabricator, weld the ash pan on, make the frame, fit the wheels, make the handle brackets and handles and paint the whole thing, not much really
:-D