Building my own

I first started using my drum in December and also thought about insulating mine. Of course So Cal soes not get exactly cold. I was going to use a blanket for a hot water heater. They sell a aluminum looking one around here. I ended up not buying it. The only problem I had with mine is with the wind. I started using the clamp band to better seal the lid. I tacked a set of vice grip pliers to it instead of threading thr bolt each time. Do you have weber kettlet or imitations there?
http://www.radiantguard.com/index.asp?PageAction=VIEWPROD&ProdID=45

I've been pondering the lid seal too. Red silicone is good to 600 deg. F but probably not ideal if its a large gap. I happen to have about 50 pounds of fiberglass rope remnants. I plan to put down a bead of red silicone and then stick some fiberglass rope on it. If it don't work. I'll just peel it off and try something else; or not even worry about it.
 
Tried the lid on last night, will look summat like this:

IMGP0765.jpg


Just imagine the drum stripped and painted, probably black, and raised off the ground on it's custom dolly:cool:
 
Quick update on 'progress', I'm still assembling my kit of parts but will soon commence construction. Double-time at work is nice but when it only gives you one-and-a-half days off between shift sets it's a royal pain in the jacksie:mad:
Anhow, managed to source some grilles finally. I was balking at the cost of Weber ones as they're £18.99 each new and this kindas punched a hole in the whole 'build it fer next to nowt' ethic that is core to the UDS ethos, but managed to buy some from a company called Rectella International who sell Bar-Be-Quick grills and smokers. Their 22 inch kettle looks like a Weber knock off, but the food grilles are only £5.87 each posted so I got two quick! More of a pain in the posterior was trying to get summat suitably robust to make the firegrate out of. I'd settled on 12mm mild steel bar to cut into various lengths to make a circular grate from, but 12 metres only cost £9.00, and the steel stockholders minimum order is £20. Not even the offer of cash in hand, off the books could sway it, so I had another look round work. Came across several 3 metre lengths of inch OD by about 4mm wall boiler tube, sat rusting gently outside of one of our outside storerooms. Asked and was told "if it's outside, take it!" so I'm gonna. Tomorrow night's task at work'll be to cut the various lengths of pipe and if time permits weld them into a grate. If I get time Saturday night I'll carry on removing the lip at the top of the drum which was left when I cut the lid off with a nibbler. I've also 'obtained' some stainless 10mm bolts for the food grille supports. They're a bit OTT for the job but they were all my 'supplier' had on the shelf that were long enough:-D .
After that, all I'll need to do is get the lid deburred, cut and fit the vent in said lid and polish the whole thing, get the charcoal ring rolled by a local fabricator, weld the ash pan on, make the frame, fit the wheels, make the handle brackets and handles and paint the whole thing, not much really:eek: :-D
 
Masterbuilt also makes a Weber clone and I called for a replacement grate: $9.95 (before shipping)



From amazon.com
Weber 72801 Replacement Charcoal Grate: $9.99
Weber 70915 Replacement Hinged Cooking Grate:$16.99
+ free shipping for orders >$25
 
PS: As for insulating, it depends.

1. Do you have to pay for fuel? I use all wood that's free.

2. Will the UDS be under cover? Rockwool batts are relatively inexpensive/fireproof but they loose nearly all of their insulation if wet.
 
If it was gun shaped they'd probably sling me in Parkhurst for an indefinite stretch!:eek:
Being as it's going to look like something we'd hurl skywards on November the 5th (and I'm not planning to walk through the streets of Crowland with it) I should be OK. Plus, I like the idea of fins and a fuse, gives it a bit of a Wallace And Gromit's Grand Day Out look.:biggrin:
p.s. yeah, UK police have what they call ARS, Armed Response Squads, toting single-shot H&K MP5's and (I think) either Glock or Sig Sauer pistols.
 
Pit type

I've got some 24" 1/2thick pipe. Some of the pits I've seen that I would like to duplicate have a main chamber 1 or 2 doors about 4 ft long w/ an upright smoke box about 2 x 2 x 40 approx. with firebox. Curious as to how far to put the tuning plates under the main grill. But any better suggestions welcome. Thanks
 
Time for an update (jeez this is taking a long time to build:redface:)
Grate & charcoal ring are finished, lid air vent will be after work tonight (I get lots of free time on night shifts). To be truthful, the vent has been a pain in the posterior, for reasons which will become clearer when I post some pics, but it's there for pose value only and I like seeing how well I can fabricate things (not very it turns out:icon_blush::-D). I also hope to get the lid handle brackets made tonight, after which I can swap the filler wire in my MIG back to mild steel and start welding up the ash collector and trolley which the drum will be moved about on, hopefully should be quite quick to build. Anyway, here's the grate. It's made out of 37mm OD boiler tube, about 2mm wall, heavy as hell but easy to arc weld and should last a while. Why heavy boiler tube? It was free, that's why!:p

Grate.jpg
 
When you build something you don't mess around...Goodness that's
a Mighty Manly Cooking Grate you got going there!!!!!!
 
Need must N8man, as I said, 37mm boiler tube was all I could find lying around for free, and UDS's are supposed to be as low cost as possible, and over here we can't just blag free Weber kettles to butcher for parts when we want:wink:
It weighs a ton but shouldn't rust through in five minutes.
 
What ever you do don't hurt your back lifting the grate out of the drum:biggrin: That is built chit howdy stout mod:eek:
 
Have now finished the lid's air vent and handles, just need to varnish said handles and weld their respective brackets onto the lid. Might weld on a hanging hook to the lid so's I can dangle it off the drum a-la Weber kettle. Made a bottle opener out of stainless by tracing the shape of the inside of my mates keyring bottle opener onto 3mm stainless then drilling and filing the shape out. I've bent it to it's approximate finished shape, just need to check it works OK then weld it up. Pics will follow very soon!
 
Come on Browser we need updates and pictures, pictures, PICTURES.

:biggrin:
 
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