M
MtnGriller
Guest
Hey all,
As I read through the UDS thread I noticed people were asking if there was a step by step thread on building a UDS. I am going to document my build as I go and update with pics. Now I'm taking what design features I like from all the other builds I have seen. So over the next few weeks, family,work and weather permitting I will post the build.
The first step is gathering your items to build the UDS. I located a local source of food grade barrels for 5$ each. The barrels previously contained syrup/molasses.
![](/proxy.php?image=http%3A%2F%2Fimg391.imageshack.us%2Fimg391%2F8431%2Fbbq048ma1.th.jpg&hash=07a22ce5f19f419a71a82549bebc9aba)
Now this barrel still had the top attached. I used a air chisel with a bit that is sorta like a super duty can opener.
![](/proxy.php?image=http%3A%2F%2Fimg394.imageshack.us%2Fimg394%2F3501%2Fbbq051jq3.th.jpg&hash=79ba416415fef05ede4058520622a94d)
If you dont have access to a tool like this a body saw or a angle grinder or cutting torch, plasma torch even a good sharp chisel and hammer can take the top (head) off of a 55 gal drum. I did not like the job this tool did cutting the head off of this drum. I encountered difficulty keeping the tool strait as I cut near the large bung. I think it was thicker metal there and caused the tool to veer off the path.
![](/proxy.php?image=http%3A%2F%2Fimg371.imageshack.us%2Fimg371%2F113%2Fbbq054xt4.th.jpg&hash=8e2615f9786f007e070b9be1224e0361)
I will use a grinder and probably my oxy-acetylene torch to give a clean smooth ring around the top of my barrel. This step will follow after I burn my barrel.
I also gathered other parts for my build. I got 3 of 3/4" pipe 6" long. One 3/4" ball valve. Three 3/4" pipe caps. 3 hinges(I will use these as my shelf points for my food grates. 2 cans of BBQ paint. A smoker thermometer. 2 round BBQ grates. 2 handles and a round weber type lid. The pipe parts, valve, paint and handles I got at Home Depot for around 30$. The grates and Smoker Thermometer I found at Walmart for 25$ The steped drills I had. The weber type lid I found in a neighbors junk pile for free.
![](/proxy.php?image=http%3A%2F%2Fimg371.imageshack.us%2Fimg371%2F758%2Fbbq056lt9.th.jpg&hash=50247fe2b39715b6b10aa2ba5acacb59)
![](/proxy.php?image=http%3A%2F%2Fimg59.imageshack.us%2Fimg59%2F9332%2Fbbq049wm8.th.jpg&hash=e1136c5794be5294192298a60e0d9586)
![](/proxy.php?image=http%3A%2F%2Fimg224.imageshack.us%2Fimg224%2F1553%2Fbbq057hv0.th.jpg&hash=f1c0bdf9e38798d97de4255f4291baf3)
The hinges Im going to use as shelves for my grates dont have any holes in them. They can be drilled for custom locations or in my case I will weld them where I want to place them. Here is a pic of the hinge folded back on itself forming a L shape. When these are welded into my barrel they will hold the grate. Whats handy about this is when I pull the lower grate or fire box it will fold up and out. This means I won't have to tip my lower grate and I won't hook the L as I pull food/grates/fire box out.
![](/proxy.php?image=http%3A%2F%2Fimg394.imageshack.us%2Fimg394%2F8756%2Fbbq053wx3.th.jpg&hash=1cf2171f5bd25c056b2a10670104cee6)
Prior to burning I drill two 7/8" holes with a step drill in my drum. This will let my burnout fire get air to burn the painted lining inside the barrel.
![](/proxy.php?image=http%3A%2F%2Fimg224.imageshack.us%2Fimg224%2F7273%2Fbbq058wi4.th.jpg&hash=7e5c63acc45cb294b9fc3b9ecd81890f)
![](/proxy.php?image=http%3A%2F%2Fimg440.imageshack.us%2Fimg440%2F4214%2Fbbq059pf8.th.jpg&hash=f54a1092e8141d9c3fa44d70a219c2e0)
Well this is all for now. next posting will be on burning and cleaning the inside of my UDS.:grin:
MtnGriller
As I read through the UDS thread I noticed people were asking if there was a step by step thread on building a UDS. I am going to document my build as I go and update with pics. Now I'm taking what design features I like from all the other builds I have seen. So over the next few weeks, family,work and weather permitting I will post the build.
The first step is gathering your items to build the UDS. I located a local source of food grade barrels for 5$ each. The barrels previously contained syrup/molasses.
![](/proxy.php?image=http%3A%2F%2Fimg391.imageshack.us%2Fimg391%2F8431%2Fbbq048ma1.th.jpg&hash=07a22ce5f19f419a71a82549bebc9aba)
Now this barrel still had the top attached. I used a air chisel with a bit that is sorta like a super duty can opener.
![](/proxy.php?image=http%3A%2F%2Fimg394.imageshack.us%2Fimg394%2F3501%2Fbbq051jq3.th.jpg&hash=79ba416415fef05ede4058520622a94d)
If you dont have access to a tool like this a body saw or a angle grinder or cutting torch, plasma torch even a good sharp chisel and hammer can take the top (head) off of a 55 gal drum. I did not like the job this tool did cutting the head off of this drum. I encountered difficulty keeping the tool strait as I cut near the large bung. I think it was thicker metal there and caused the tool to veer off the path.
![](/proxy.php?image=http%3A%2F%2Fimg371.imageshack.us%2Fimg371%2F113%2Fbbq054xt4.th.jpg&hash=8e2615f9786f007e070b9be1224e0361)
I will use a grinder and probably my oxy-acetylene torch to give a clean smooth ring around the top of my barrel. This step will follow after I burn my barrel.
I also gathered other parts for my build. I got 3 of 3/4" pipe 6" long. One 3/4" ball valve. Three 3/4" pipe caps. 3 hinges(I will use these as my shelf points for my food grates. 2 cans of BBQ paint. A smoker thermometer. 2 round BBQ grates. 2 handles and a round weber type lid. The pipe parts, valve, paint and handles I got at Home Depot for around 30$. The grates and Smoker Thermometer I found at Walmart for 25$ The steped drills I had. The weber type lid I found in a neighbors junk pile for free.
![](/proxy.php?image=http%3A%2F%2Fimg371.imageshack.us%2Fimg371%2F758%2Fbbq056lt9.th.jpg&hash=50247fe2b39715b6b10aa2ba5acacb59)
![](/proxy.php?image=http%3A%2F%2Fimg59.imageshack.us%2Fimg59%2F9332%2Fbbq049wm8.th.jpg&hash=e1136c5794be5294192298a60e0d9586)
![](/proxy.php?image=http%3A%2F%2Fimg224.imageshack.us%2Fimg224%2F1553%2Fbbq057hv0.th.jpg&hash=f1c0bdf9e38798d97de4255f4291baf3)
The hinges Im going to use as shelves for my grates dont have any holes in them. They can be drilled for custom locations or in my case I will weld them where I want to place them. Here is a pic of the hinge folded back on itself forming a L shape. When these are welded into my barrel they will hold the grate. Whats handy about this is when I pull the lower grate or fire box it will fold up and out. This means I won't have to tip my lower grate and I won't hook the L as I pull food/grates/fire box out.
![](/proxy.php?image=http%3A%2F%2Fimg394.imageshack.us%2Fimg394%2F8756%2Fbbq053wx3.th.jpg&hash=1cf2171f5bd25c056b2a10670104cee6)
Prior to burning I drill two 7/8" holes with a step drill in my drum. This will let my burnout fire get air to burn the painted lining inside the barrel.
![](/proxy.php?image=http%3A%2F%2Fimg224.imageshack.us%2Fimg224%2F7273%2Fbbq058wi4.th.jpg&hash=7e5c63acc45cb294b9fc3b9ecd81890f)
![](/proxy.php?image=http%3A%2F%2Fimg440.imageshack.us%2Fimg440%2F4214%2Fbbq059pf8.th.jpg&hash=f54a1092e8141d9c3fa44d70a219c2e0)
Well this is all for now. next posting will be on burning and cleaning the inside of my UDS.:grin:
MtnGriller