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i decided to go with a combination approach to solving this.

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First, i cut and welded some support gussets for the axle so i could remove the middle while still having the shorter ones be well supported.

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After some more cutting and grinding, the axle was now out of the way, so i cut down the lip of the crossbar between the wheels so that it was short enough to not interfere with the coal basket. I also cut another crossbar to support the back end of the fire box.

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Fits pretty good, but still might tweek it slightly.

Smoke transfer tube is plenty long enough to reach down to the FB and stick a few inches up into the cooking chamber. In fact, might be a little too long. Might have to cut it down a little.

Thanks for looking!
 
Ho. Ly. Crap it has been a long time since I've been able to get anything done on the rig.

Finally got some time today.

I embiggened the hole in the cooking chamber to allow the smoke transfer tube to fit thru.

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Being my first big build and first time ever fabricating anything, the tube didn't quite hit the fire box squarely.

I trimmed about 3/8" off the back side of the transfer tube and also made the slot where the FB end passes between the 2 uprights of the frame.

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Was able to get a much better connection- only had a slight gap in the back but was easily filled in during welding.

In this pic you can see how the transfer tube is at a slight angle.

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So i started welding around the joint.

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I get around 2 sides of the transfer tube and... welder craps out.

I go down to the basement to check the breakers- they're fine.

&^^%%#^&*&^%^$%#$@#@%$%$(*(*&&^!!!!!!!

Something is wrong with the welder itself. Gonna have to do some research and hopefully be able to fix it cheaply. Otherwise, i'll have to save up for a new welder and it'll be another 6 months before I can work on the pit again.

Anyway, thanks for looking!
 
are you sure it just didn't overheat? Mine is only rated to weld 2 minutes out of 10, it will shut down if I push it too hard. If that's the case, all you need to do is let it cool down.
 
Pretty sure it's not a duty cycle thing. Usually when that happens, the overheat light comes on and the fan keeps going to cool the unit down.

This happened when I wasn't even welding anything. I was moving the pit around to weld the other side- the overheat light never came on and I heard the fan just suddenly cut out.

I will take a look at it later and try to turn it on again. Also gonna look and see if I can find the box and the manual. Maybe there's an internal fuse or something.
 
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