going with the large and no didnt know that about the gaskets but answers the question about what happened to my bosses it just ripped off when he opened it after the first cook lol
it's a little difficult to sort thru all the rumors, half truths, facts, and just wrong information on the gasket issue.
the below points could be all or none of the above :shock:
- bge has stated there was a "bad batch" of felt gaskets.
- the bad batch of gaskets have double stick tape holding the gasket to the ceramic.
- high heat will cause the bad gaskets to fail
- if you have an egg with a bad gasket, bge will send you a nomex gasket for free
- some dealers are sending a replacement original felt gasket with new eggs
- gaskets can fail for a variety of reasons. this only complicates the issue. old seasoned gaskets can begin to fail (burn) with repeated exposure to flashbacks (or is it back-flashes. it doesn't matter what you call it, it'll burn the hair off yer arm no matter what it's called!)
- some people say they do not believe in the "lower temp cooks for the first few to set the gasket adhesive" theory. i say, what can it hurt?
- they say if you have a bad gasket, it'll fail anyway
- i say, there are other reasons gaskets fail and even a "good" gasket can fail if you abuse it
- spilling sticky bbq sauce on a new gasket and letting it soak in is asking for trouble
- a lot of gasket failures seem to occur on pizza cooks. the position of the plate setter directs heat and flames directly at the gasket area if you have the plate setter legs down on the fire ring
i have 5 eggs and i've not replaced a gasket yet, although the last egg i got had bbq sauce spilled all over it at eggtoberfest in atlanta. the sauce caused the gaskets to stick together upon reheating and the gaskets lost bond with the ceramic and burned in that spot. one other seasoned gasket was damaged on repeated flashbacks during a rushed preheat for pizzas. i was purposely making the egg flashback to see how it all worked. the gasket burned in a small area. still cooking with it, no problems.
do a couple of burns at 350-400 max. do not say "let's see how hot this sucker will get" on the first burn. if you load the firebox with large and medium lump charcoal pieces, and leave the top off and the bottom vent completely open, you will have flames shooting out of the dome and the thermometer lapping itself in 30 minutes.