80 gallon offset build

I have a tank just like this that I am going to try to build a big UDS out of. If that doesn't work, I will be turning it into something like this. Nice work!!!
 
Today we got all the welding done!! Fired her up and it drafted like a champ. Now I just need to get it home, prep for paint and paint it. But right now I would be able to cook food on it which is pretty sweet.

lighting it up
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fire rolling
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Nice work!!! Can't wait to see some Q on it. How long did it take start to finish?
 
Nice work!!! Can't wait to see some Q on it. How long did it take start to finish?

Too long... Haha. Total man hours I would guess was around 80. So much of that was just setting everything up and cleanup every day we worked on it. It was a really fun project though. I still need to tweak the door and paint it so there will be more time in that too. But I could throw a brisket on it the day I get it home if I wanted to as is
 
I've got the smoker home and have been working on getting it painted. I prepped and painted the door and firebox first so I can get cooking with it on Saturday. Here's how it looks right now.

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This turned out beautifully! I'm planning a similar build soon with a 120 gallon 304 stainless tank. A few questions if you don't mind. Please and thank you!

1) Was your tank a seamless pipe or a rolled and welded pipe? You should be able to spot a continous weld down the length of the tank cylinder if it's rolled/welded. I ask because I wonder if a seamless pipe will spring out in the door panel when it gets cut out, or if that's something that happens in roll-formed cylinders since there's tension in the pipe. I assume the door wanted to spring open flat?

2) What was the approximate tank wall thickness?

3) How easy was it to get the warp out of the door?
 
This turned out beautifully! I'm planning a similar build soon with a 120 gallon 304 stainless tank. A few questions if you don't mind. Please and thank you!

1) Was your tank a seamless pipe or a rolled and welded pipe? You should be able to spot a continous weld down the length of the tank cylinder if it's rolled/welded. I ask because I wonder if a seamless pipe will spring out in the door panel when it gets cut out, or if that's something that happens in roll-formed cylinders since there's tension in the pipe. I assume the door wanted to spring open flat?

2) What was the approximate tank wall thickness?

3) How easy was it to get the warp out of the door?

Here you go!
1. It was a rolled and welded pipe. There was a defined seam where you could see that they rolled a sheet of steel and then welded the ends together. Yes it flattened out slightly after we cut it free.

2. the wall thickness on my tank is 3/16". If you have a bigger tank I think the wall thickness would probably be a little thicker than mine too.

3. I haven't tried super hard to get the warp out yet... I tried heating it up with a torch and beating on it to get it to bend in on the bottom. That didn't really work at all. I'm going to cook on it this weekend just to see how much of a problem the door really is. If I think it is affecting the cook a lot I have two clamps that are similar to the ones Meadow creek uses on their offsets. I'm going to put those on each lower corner and then I have a high temp silicone sealant I'm going to use on the rest of the door to seal it up tight.
 
Yea I completely Dig on this.. Plan on building one about this size for my father in law within the next couple of years..
 
Yea I completely Dig on this.. Plan on building one about this size for my father in law within the next couple of years..

I think it's a good size for fuel efficiency and space. You could still cook pulled pork for about 100 people on it I think. But it's perfect for a couple briskets and a pork butt. For me the perfect scenario would have been a 60 gallon backyard and a 150 gallon trailer. But this will work well for me and I learned a lot which I can apply to my bigger trailer build when I can acquire a tank
 
Did my first cook last weekend! I didn't get too many pictures since there were a lot of mouths to feed... But the smoker held temp really well at 270 L thermo and 300-310 right. I had to put one big or two small splits on about every 40 minutes to maintain temp.

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brisket shots
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Tasty looking brisky there! I bet you're mighty proud putting out fine Q like that from a rig built with your own blood, sweat, and tears!
 
I would not know which end of the welding torch to hold much less build a great smoker like you have done. The brisket looks fantastic. Congratulation on all accounts.
 
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