Stumps/Superior Clone build.

[chibi]

Well I have finally started my clone build. Am taking pic along the way so here is the album if you would like to see it. Will update as I get any work done.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/frame1.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1962_00.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1969-1.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1967.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1981.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1980.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1979.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1978.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1977.jpg
Any questions feel free to pm me.

(http://s654.photobucket.com/albums/uu266/chibi-q/)

[yelonutz]

I built a clone a few years back. One thing you need to do is rotate the firebox grate 90 deg. When you shut things down and the fire goes out it is really hard to remove the grate because the hunks of charcoal stick down thru the bars and hang up. If you rotate the grate, this wont be a problem.

NUTZ

[Coz]

Looking good keep after it.For the grate in my current build I had one cut out with 1" squares cut in it.

[snoqualmiesmoker]

I really like the Superior stuff. The interior shots I have seen show an amazing level of craftsmanship.

I do like the clone builds, but am relegated to the mechanically declined forum.

[smokestack]

nice -keep the pics coming- thinking about building one this summer

[Bob S]

Looks great so far. Wish I could weld...

[chibi]

I built a clone a few years back. One thing you need to do is rotate the firebox grate 90 deg. When you shut things down and the fire goes out it is really hard to remove the grate because the hunks of charcoal stick down thru the bars and hang up. If you rotate the grate, this wont be a problem.

NUTZ

I see that now. Will change it to go the other way.

[mfdfyrecaptain]

looking good:) there is just something special about building your own and upgrading it along the way. It gives your food that flavor of pride :)

P.S> that's the good pride not the bad pride lol

[txschutte]

I am planning on building an insulated clone. What will you insulate yours with. and where did you get the insulation?

[ganso]

When your building your clone are you looking at one or just going off what others have tried. After buying a stumps I could see that my clone drawings were WAY different than I thought for the chute and how it is attached to the cook chamber. Nice job so far on the build.

[chibi]

I am planning on building an insulated clone. What will you insulate yours with. and where did you get the insulation?

Have not gotten the insulation yet. Not sure what I will use.
when I figure it out I will let you know.

I will be at North Platte Honkytonk. Stop by and we can chat over some barley pops.

[chibi]

When your building your clone are you looking at one or just going off what others have tried. After buying a stumps I could see that my clone drawings were WAY different than I thought for the chute and how it is attached to the cook chamber. Nice job so far on the build.

I have researched through the web on them. Have had some help from another website that specializes in clones. And kinda going by the seat of my pants. Combining 2 different smokers into one. Hope it works!

[yelonutz]

I used "rock wool " insulation in mine. I think it is rated as good to 1000 deg.

NUTZ

[chibi]

Got the outsides cut and test fit. Also got the insides welded in. Fire and ash box welded on. coming together well.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1995.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1991.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1989.jpg


Hopefully the weather stays good for the weekend so I can get more done.

[WineMaster]

Lookin good Micheal. When we built our cookers, I couldnt wait to start a fire in it. Then we got them done and we were nervous. When are you planning on completion?

[chibi]

Lookin good Micheal. When we built our cookers, I couldnt wait to start a fire in it. Then we got them done and we were nervous. When are you planning on completion?

I only get to work on it a couple days a week for a few hours so I am wanting to finish in about 2 weeks.
need to be done by middle April so I can test it before comps start in May.

[chibi]

Did some work today.
Got the shelf rails welded in and anti-tippers in.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2004.jpg

Now I tried something different.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_1999.jpg
This is the front. Notice anything?
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2001.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2003.jpg

I made 2 doors. They overlap to make a seal in the middle. Also will put a thin strip of hi-temp silicone to get an airtight seal.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2007.jpg
This is the overlap on the inside. The outside skin will overlap from the top down. Going to put the ceramic rope on the body instead of the doors. To give it a tight seal. Trial fit looks good.

Why 2 doors you ask? Well I figure most of the time I will be using the top 2/3 of the smoker. So keep the heat in. There is a shelf that comes out right at the top of the bottom door. The way I have the heat entering from the back it will not go straight out everytime I open the door. At least in my thoughts.

[Norcoredneck]

Looks like you got a plan. Can't wait till it's done.

[chibi]

Got to do some work today.

last week I welded the chute on.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2009.jpg

today started the frame around the firebox and chute.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2011.jpg

http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2013.jpg

And cut the top plate for around the chute where I am going to hinge the lid.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2015.jpg

[BigAl]

Looking good!

Wish it was not so far from Parker to Ft. Collins, would like to see here close up!

[chibi]

Looking good!

Wish it was not so far from Parker to Ft. Collins, would like to see here close up!


Will be at Daveco liquors of I-25 May 1-2 for a BIG fundraiser. Come see me.

[Brauma]

Very nice work. Cant wait to see that puppy fired up.

[chibi]

so here is more progress. Got the whole thing insulated
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2026.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2017.jpg

exaust put in. and caped the top.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2029.jpg

got the ashbox door and air intake put in today.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2030.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2031.jpg
angle iron over it to keep moisture away.
Doors are done also. All welded and insulated.
hoping to fire this weekend.

[chibi]

Well it is done! Except for seasoning which will happen Sunday.
I missed some pics so there will be alot.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2034.jpg
Intake diffuser. Will take the brunt of the blast. 1/4"
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2036.jpg
Air diffuser. about 1.5 inches away from the walls. And angled around the edges. also bent the sides down 1 inch. sits on legs.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2041.jpg
The drip pan. a little larger then the air diffuser. edges turned up and it is angled to the front where the drain is.

And here it is !!!
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2050.jpg
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2051.jpg
air intake. 2" door has 1/4 inside plate and 1.5" insulation on it.

http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2057.jpg

logo on it- just a magnet

http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2044.jpg
shelves in it. 6 there have 1 more to put in.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2045.jpg

front view.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2047.jpg

pic with the bottom door closed.

Well there it is.

I am kinda depressed about finishing. I do love the building. But glad it is done. Now hope and pray that it works well. I have a big fundraiser to do next weekend.

[71-South]

Looks great, Brother. I ride the short bus for the mechanically challenged. But I live vicariously through guys like you who can build.

[Goose]

Congratulations on a fantastic job, the ground up builds are my favorite threads,thanks for all the good photos.

[Bob S]

Congrats on completing a beautiful build! Good luck with your first cook.

[big brother smoke]

Awesome craftsmanship!

[Trainwreck]

Looks great!!

[Smokin Mike]

awesome build !! craftsmanship top notch!

how long did it take you to do it? I always wanted one, but I can't weld chit!

[Bossmanbbq]

Looks great Mike, Can't wait to see it this weekend!

[Phesant]

That is one great build. Congradulations on the quality craftmanship you put into your smoker.... I hope it does all you expect. Can't wait to hear the results.

[Solidkick]

nice work!

[chibi]

awesome build !! craftsmanship top notch!

how long did it take you to do it? I always wanted one, but I can't weld chit!

I have about 70 hours into it. Not bad as sometimes I just stared at it for a while trying to get an idea.

[chibi]

Well I seasoned it today. And did the biscuit test.
2 thermometers in it. one on the second to the botom shelf and 1 on the top shelf. had a temp difference of 12 - 15 degrees. not bad! I will take it.
also when I did the biscuit test saw that the back bottom was the hotter and the top front was the coolest. so I am going to move the heat deflector to the back. Should help. 6 hours burn on about 6 lbs charcoal.
pics.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2061.jpg
biscuit
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2058.jpg
Got a rain cap for it. Fits and works great.

And one more important thing. Do not stick your head over the chute when it is getting low on coals. seems to create a hell of an updraft and burns a little.
http://i654.photobucket.com/albums/uu266/chibi-q/clone/100_2068.jpg

DUH!!!!

Also learned that the double door works great except I need to put angled pieces of metal on the inside of both to direct the moisture to the inside and not down the front and soak the gasket.

also putting on some levelers.

[JasonBB]

right on man what a great build and thx for sharing the pictures

[Mister Bob]

Nice cooker, and I love the hair do! You might just start a new wave.

[BRBBQ]

I wondered how Stumps drew air thru the coals, now I see. Nice build

[bluetang]

Great singe, er, I mean share!

[bartman]

great looking job so far.. I am new to this forum and noticed that the post are a bit dated.
Is there anyone who can steer me towards where I can get plan/specs to build one of these clones? I would appreciate any and all help.. am in the planning stages at this time as MOMMA cut off my funds to buy one now that they had a price increase for 2011...Soooooo, I'll just build one...
thanks in advance for the help and advice..
bartman

[chibi]

Plans are not really available. I just researched over at the Prairie site and went from there.
http://www.phpbbserver.com/phpbb/index.php?sid=fe5f645263aa7fffcc8dc6550e2d0bf6&mforum=smokinjim
go there and ask questions after you have read a few of the builds you can come up with your own plans.