Aluminum UDS cart done! Lotsa Pics :)

[Elfmaze]

OK guys here she is! Ready to light up! Only thing i'm still waiting on is the paper towel holder and the aluminum foil shelf.

Build thread here:
http://www.bbq-brethren.com/forum/showthread.php?t=158030



http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0748_zps4d4541fa.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0748_zps4d4541fa.jpg.html)

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0749_zps17fe3c27.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0749_zps17fe3c27.jpg.html)

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0750_zpsf9a1eb88.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0750_zpsf9a1eb88.jpg.html)

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0751_zps9e6d944c.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0751_zps9e6d944c.jpg.html)

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0752_zps37747c06.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0752_zps37747c06.jpg.html)

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0753_zps4f9a19ce.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0753_zps4f9a19ce.jpg.html)

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0754_zpsb21b46ef.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0754_zpsb21b46ef.jpg.html)

[bluetang]

Wow, now that is seriously nice!:clap2:

[Mark Warren]

Nice! Aluminum is hard to weld. You did a really nice job.

[cholloway]

Heck yeah! You done good.

[Teamfour]

Nice!

[HookedOnQ]

Very nice cart! Great job on those welds too

[BobM]

That's great, nice job! :clap:

[Gilstarr]

That's nice, you will use that a lot.. well thought out!! :thumb:

[mbshop]

very nice indeed ! i want a bigger version as a work bench.

[colonel00]

Came out great :thumb: Now you have me looking at getting gear to weld aluminum :tsk:

[Elfmaze]

Nice! Aluminum is hard to weld. You did a really nice job.

By the end maby, Lol. This was really the first thing I have done in aluminum besides playing with some scrap pieces. I learned all about wind, grinding many, many tungsten clean, blowing holes in hard to reach places, and running out of shielding gas.

I can't honestly say I would feel comfortable trying it again. But another day, another project! :grin:

[criffaaa1]

looks great. When can you start on mine.

[Oldbob]

Great Work !! :thumb:

[Elfmaze]

Came out great :thumb: Now you have me looking at getting gear to weld aluminum :tsk:

Don't forget the plasma cutter, Cutting that diamond plate would have been a PITA, the plasma cut it in two mins flat for all five cuts I made.

The Eastwood TIG200 has worked great for me so far. I am a bit jealous of the speed the MIG and stick welders can move though. I was originally worried about duty cycle, But apparently the torch pushing the 140 amps I needed for the Diamond plate weld got quite hot for thin TIG gloves and forced a break before I hit the duty cycle. Took me three runs of ~3-5 mins each with 6 -10 min breaks to weld up that top diamond piece on both sides.

The rest of the welds were only an inch or so long so not a factor

I had originally got the TIG because I was doing stainless work for a brewery I am building. Needed the versatility and precision that TIG offered. Aluminum capability was just a bonus, But after this project I'm starting to rethink the brewery. The steel frame with steel diamond plate weighs almost 200 lbs.

http://i10.photobucket.com/albums/a116/Elfmaze/IMAG0304.jpg (http://s10.photobucket.com/user/Elfmaze/media/IMAG0304.jpg.html)

[RustyPup]

Sweet looking cart! There are some great ideas there...

[Johnny_Crunch]

Nice build!