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Nice dalek I keep flipping between R2-D2 or a dalek. I know this is the wrong thred but 1 more day woot cant wait for season 6
 
I shared photos of our 2 builds a few weeks back, but also wanted to show a little of the grub we've done so far.

My bbq pal has done a brisket, chicken, and baby backs. I've done sausage, baby backs, and some beef ribs.

The beef ribs were today, and I've done them on my Egg a few times with some success.

These were the best I've done so far. My drum got away from me a bit, and ran higher than I intended (270). Rubbed with Tasty Licks BBQ's Black Bart's Brisket and Redeye Meat Rubs.

Did 3 hours and then 50 minutes in foil. While the meat pulled back a bunch, they were not at all dry. Dipped some in sauce, they were Killer!

Truthfully.... I wanted to do these so I have some bones to make stock for some French Onion soup. :heh:

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Thought I'd share something I learned when I started in on my closed head drum.

I used a jigsaw to cut the top off. Easy, and quick. I cut right against the edge.

Then I got my angle grinder out to smooth the inside edge. My weber top was slightly too small to fit the drum, so I started in shaving down the lip. Around and around a few times, checking the fit as I went, and suddenly the part of the lip cut from the lid came loose and I lifted it right off the drum, leaving only the drum wall lip there. A little more grinding and the webber fit like a glove.

I didn't think much of this until I went to help my friend Adam open up his closed head drum a couple days ago. We were discussing how this lip came off and decided to skip cutting the top off and try to do it by just grinding the very top edge of the drum until we were just through the lids rolled edge. Sure enough, with very little effort, doing this easily separated the lid from the drum and made sizing it to his webber lid easy as well.

Here's a quick drawing I made of the way the drum wall is rolled and then the lid is rolled over that drum wall lip.

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And here's a quick youtube video I made of Adam grinding the top edge, and how easy the lid separates.

http://youtu.be/OeaER0yLiK4

I did another drum like this yesterday for another friend, and his was made from thicker metal, but it still separated mighty easy.

Based on that picture, I'm wondering if you could grind the outer edge of the top of the barrel and use the top as a lid. Thoughts?

Yes, this is my first post. I've only made it 90 pages into this thread while monitoring the end of the thread as well.
 
New to the forum

Hey there everyone, I have been reading through your forum and there is a ton of good information in here. I have decided to start building my first UDS as a result of this forum. I have never had a smoker before, I will post pictures once I get going.

Mike
 
Well, here is my UDS experience. I picked Dalek for my handle and if there are any Dr. Who fans out there, they will know what that is.

I started with a unlined used Olive oil drum I picked up for $16 and went to town on it. I used an angle to cut the lid off (it's in the video that PhilipW had shown). I used a weed torch to loosen the paint on the outside. Used a paint stripper / scotch brite type wheel from the orange hardware store and it made quick work of the paint on the outside of the drum.

Built the fire basket per recommended procedures on the forum with a minor tweak on the bottom of the ash pan, to make sure it didn't sag over time.

I went to a local fence/iron working store and found the stuff to make the arms. The bubbles around the drum are actually fence pipe weld on caps.

I still have some things I want to do to the weber dome but my family has been hounding me to get the UDS to a point that can start smoking!!!

I would like to thank all the people who have posted their experiences here and a special thanks to PhilipW for prodding me on this project!!!

Tomorrow is the day this Dalek comes to life :-D
Awah man I'm crackin up over here. Just wait toll the British guys see thin rig.

Well done my friend.
Doc
 
Based on that picture, I'm wondering if you could grind the outer edge of the top of the barrel and use the top as a lid. Thoughts?

Yes, this is my first post. I've only made it 90 pages into this thread while monitoring the end of the thread as well.

Claude, you may be on to something here. Instead of de-heading a closed drum and searching for a lid, your idea may work with some very careful grinding.
What you have on a closed drum,are 4 layers of metal tightly squeezed together,unlike the picture.
 
Brothers...quick story about the power of the UDS.

My buddy borrowed my drum to cater a party he was attending. It seems his XL BGE couldn't handle all of the food so he needed my hillbilly smoker to cook 40lbs of chix...which it did flawlessly!

He picks up my barrel in the morning and stuffs everything into his truck. I get a frantic call about half hour later...he was doing 90 on the highway because he was late and the barrel lifted 100 feet into the air and crashed in traffic. He said cars dove out of the way like the BIG ONE at Talladega!! Charcoal, grates, lid, firebox, clamps...all over the road and not a single wreck! He tried to recover as much as he could frogger style but the grates were toast.

As he's on the phone telling me this story I hear a smash and a litany of four letter words. Yep...he smashed a deer while he was telling me about the destruction of my drum! Classic. Keep in mind he still had to get to this party and cook all this food (9 racks, pizzas, chix) and do it on a truck with the front basically ripped off!

I ran to the depot and bought 2 grates and headed to help him out. Got busy with a hammer and pounded the UDS back into round. Slammed the lid down and used a foil gasket to seal it up. Aside from some serious scrapes of the custom paint and a fat dent near the valve...it worked perfect!!!

This ordeal motivated me to finally break out my harbor freight flux welder and teach myself how to weld. Took a flat lid from another barrel and welded the weber dome to it and then cut out the inside. Tighter seal than when I used the lock ring and clamp!! Got a shoulder and a chuck roast in as we speak for a BBQ tonight! Pics included...remember, not one lesson on the god awful welds! NEVER UNDERESTIMATE THE POWER OF THE UDS!
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:clap2: Awesome story!
 
Claude, you may be on to something here. Instead of de-heading a closed drum and searching for a lid, your idea may work with some very careful grinding.
What you have on a closed drum,are 4 layers of metal tightly squeezed together,unlike the picture.

Well, I'll be the guinea pig. I have access to some closed drums that I have been eyeing for my first build. I probably won't get a chance to do anything for at least a week. But, I'll report back when I do.
 
Claude,if you can,do most of your grinding on the bottom side of the rolled edge. This will give you some material that can be pried open for a potentially good fitting lid. Good luck. Remember only grind through 1 layer of metal.:thumb:
 
Claude,if you can,do most of your grinding on the bottom side of the rolled edge. This will give you some material that can be pried open for a potentially good fitting lid. Good luck. Remember only grind through 1 layer of metal.:thumb:

We found when grinding through it's pretty easy to see the separation as you get through so this may really work. On "Daleks" drum it had been full of olive oil and it actually seeped out as he ground through.

Even on the thin one you still have to be deliberate to get through it. Just keep the flat of the wheel on the surface, staying away from the edge of the wheel, which can dig in pretty quickly.
 
We found when grinding through it's pretty easy to see the separation as you get through so this may really work. On "Daleks" drum it had been full of olive oil and it actually seeped out as he ground through.

Even on the thin one you still have to be deliberate to get through it. Just keep the flat of the wheel on the surface, staying away from the edge of the wheel, which can dig in pretty quickly.

This works great! I've made my last 2 using this method. I just grind around the outside until I can see the separation. Use a flat-blade screwdriver like a chisel to break the lid lose, and off you go. By grinding on the outside of the lip, the lid has enough lip left to seal with no problem. Keep that screwdriver handy--you may need it the first time you open the drum for a new smoking session. Once it's warmed up, I just use the chimney (6" length of pipe screwed into the bung hole) as a handle.

Run some sandpaper around the edge of the lid ASAP so you don't slice your fingers--that sucker will be sharp!! (ask me how I know...).
Oh yeah, before popping the lid off, find the vertical seam on the barrel, and grind a small notch in the edge of the lid. Use the notch to align the lid when you put it back on--Most of these drums aren't "perfectly" round...

I'll check in the morning if I get up early enough and try to post a pic of the notch. It doesn't have to be very big, just enough you can find it.

I have had to continue grinding even after the lid pops off in order to get the diameter small enough a Weber lid will fit. Don't worry about taking too much off.
 
Read the majority of this thread, dang it's long. Anyway, my son and I are starting our build tonight. I got the barrel sand blasted, due to a burn ban here, but the rest is pretty much following the guidelines here. I'll see about some pics of the build.
 
:clap2:Man, that rig is all decked out. Been wondering what I could with my leftover bones.
 
It might have some junk on it but it's still a basic k.i.s.s. model. Even though it has a door and a lid they both now have gaskets and both have the latches to keep them airtight. I nicknamed it the Redneck Bone Burner.
 
skidder - nice looking rig. hey i see your here in massachusetts too. spend many a weekend partying out at Westfield State back in the early 80's. i'm over in marlboro. you wouldn't happen to have our uds build plans in a tidy document for sharing would you? i just got home after picking up 4 55 gallon steel drums to give this UDS build a shot. Stilll muddling through this huge string to get my plans together. Again, nice job with the redncek bone burner.
 
Guess what I live less than 1/2 mile from Westfield State right on your way down by that corner store. Nope no plans I just go out to the garage look at it,crack a beer,drill a hole then repeat the process.
 
oh well,figured i'd ask. frrom what i readd its not that difficult. looking to get started over the weekend. have to burn first. i see references to some of the food grade drums having liners. these look like they just have a coat of paint. they held cranbury juice concentrate. not sure i'll get as fancy as you but who knows by the time i get to the 4th one.
 
skidder - nice looking rig. hey i see your here in massachusetts too. spend many a weekend partying out at Westfield State back in the early 80's. i'm over in marlboro. you wouldn't happen to have our uds build plans in a tidy document for sharing would you? i just got home after picking up 4 55 gallon steel drums to give this UDS build a shot. Stilll muddling through this huge string to get my plans together. Again, nice job with the redncek bone burner.

Do a search for Norco's plans" IF A REDNECK" and you will find eveything ya need to know to build a basic one. :thumb:
 
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