RedBird UDS finished....includes Marty PRON :)

LoneStarMojo

is one Smokin' Farker
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Well it's been fun and the no-weld St. Louis Cardinals drum for my youngest step-son is done! Broke it in last nite with hot-n-fast (275-300 degrees) pork chops and delivered it today. He had an electric smoker as a gift from his in-laws but when he and the wife split he just didn't enjoy using it anymore so he gave it away. I noticed he'd mentioned several times this last year he wished he still had a smoker. It's his birthday so I couldn't help myself. Here it is finished and I'll break down the build for ya....

It starts off as your basic drum. Most fittings and hardware are brass and SS. High temp paint of course. It's upside down...better fit for my lid. Did the propane weed burner and grinder routine and took it down to metal inside and out. Primered, 3 coats of red and 2 coats of clear. Got the basic hardware installed and added the ports for temp gauges and probes. Nothing new here. I've read the UDS Bible.

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With charcoal basket (17" grate and heavy duty expanded metal 8" deep with an 18" pizza pan and 1/2" legs)
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Installed diffuser grate at mid-drum and uses a 16" perf pizza pan I got on clearance from Wally World. Works great!
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Has double "hot swapable" food grates with a neat little hatch from 2 NIB Arctic kettles I sourced on CL.
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Now for the things that make this drum more custom. It's got the RedBird bottle opener (because smokin works up a thirst!) and the hand truck for better portability (with some added feet to level it out) and the steel RedBird signage (he's a HUGE fan).
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And now for my favorite part.....the lid! This is a stainless steel Arctic kettle lid. The lip is tweaked outwards a bit and fitted with a stove gasket and seals perfectly. I used the flat plateau on top to install another daisy wheel so it could breath better. Then I fashioned the hinge brackets ala a fellow Brethren (mnmgri4's Detroit Lions UDS hinge). My first try at the hinge looked great but proved to be a bit too flexy. So I fashioned heavier duty supports that fit between the drum-mounted halves of the hinges. Very stable now. Added washers in between where the top and bottoms hinge pieces meet for better fluidity and nylon lock nuts because opening and closing without them made the lid lucy goosey. Thanks mnmgri4 for posting such great hinge model!

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Now... Heeeerrrrreeessss Marty! Thanks to Marty Leach for a really nice piece of handle art. I fabricated the handle frame from 3/4" bar stock shaved down to 5/8" and perfectly finished off with Marty's custom wood handy work! If you don't have a Marty handle your UDS could end up with HIC (handle inferiority complex).
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And here's the final product!

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Oh and here's the pork chops! Smoked at 275-300 to IT of 150...moist but 145 would be perfect.

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That's my UDS. Until I build the next one, thanks for lookin!
 
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That looks awesome :) I built my charcoal basket to approximately the same specs you did and it will hold enough charcoal to run for way longer than I'd ever want to cook...

Nice work!
 
That looks awesome :) I built my charcoal basket to approximately the same specs you did and it will hold enough charcoal to run for way longer than I'd ever want to cook...

Nice work!

Thanks! I made the basket to those specs because it enabled me to lower the charcoal level and spread the heat further outwards. Between that and the diffuser I was amazed at how even the temps were spread from the center to the edges. Maybe I'll build a mini-UDS like yours one day.:-D
 
Thanks! I made the basket to those specs because it enabled me to lower the charcoal level and spread the heat further outwards. Between that and the diffuser I was amazed at how even the temps were spread from the center to the edges. Maybe I'll build a mini-UDS like yours one day.:-D

My external thermometer on my drum has a 2.5" probe on it. When I installed that and did my seasoning burn, I used a digital probe clipped to the center of my cooking grate to try to get an idea of the temperature difference from the center to the outside edge. I measured about 15-17 degrees hotter in the center than at the edge. I just used the calibration screw on my external thermometer to adjust the calibration so it reads correctly in that temperature range and everything seems to be working very well. My pizza pan diffuser has larger holes in it...
 
My external thermometer on my drum has a 2.5" probe on it. When I installed that and did my seasoning burn, I used a digital probe clipped to the center of my cooking grate to try to get an idea of the temperature difference from the center to the outside edge. I measured about 15-17 degrees hotter in the center than at the edge. I just used the calibration screw on my external thermometer to adjust the calibration so it reads correctly in that temperature range and everything seems to be working very well. My pizza pan diffuser has larger holes in it...

I put some thought into the hole size....I was hoping the small holes would deflect more heat to the edges....I'll try and remember to get a more accurate reading.
 
I had 2 turkey thermometors they were both off. 1 was 13 to high, the other was 12 to low. Threw them away and got some better ones. You should check them with boiling water before you count on them for temps.

Nice looking drum.
 
I had 2 turkey thermometors they were both off. 1 was 13 to high, the other was 12 to low. Threw them away and got some better ones. You should check them with boiling water before you count on them for temps.

Nice looking drum.

Thanks....yeah I know how those thermos can be and I checked em before I did those chops. One was 1 degree off and the other was 7 off. Good advice tho and everyone should do that.
 
that looks awesome! One day I will build one of these! And the Cards sure are making it interesting lately aren't they?
 
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