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2 Problems for new Yoder Wichita owner

Don't want to get too excited but there is an update on the Yoder blog that there is a new firebox air intake in test at Yoder that should finish next week. Is it possible this is the silver bullet many of us have been waiting for?
Can you post a link? Newest thing I'm seeing on the Yoder blog is from about a year ago. I'm sure I'm missing something...

Thanks!
Zack

Sent from my VS987 using Tapatalk
 
An employee by the name of Joe Phillips posted something on Facebook August 8th on this topic. In the group Team Yoder Smokers, he said, and I quote, "We have heard our user base and will be making a few tweaks in the next production run of cookers." I think Slamkeys played a large role in getting this design updated.
 
Joe Phillips is more than an employee. Here's a clip from an interview with Yoder owner Don Cary:

How did you start Yoder Smokers? We’re a manufacturer by trade. One of our other companies manufactures construction tools, equipment and more. My vice president, Joe Phillips, managed production and the custom shop for Oklahoma Joe’s Smokers Co. in the late ’90s. Then, there were smokers we built for family, friends and employees. Those were all offset wood smokers. We built our first grill in 2007 and began building for commercial sale in 2009.
http://www.feastmagazine.com/shop/shop_kansas_city/article_457204be-8765-11e7-8a01-7303c12a04ff.html
 
I wonder what Yoder forum employee "Yoder_Herb" will have to say about the new FACTORY modifications....after having told one and all that any problems involving fire-and-a-Cheyenne are, and exclusively.....the operators fault. That, and one has to make sure to burn only extra-special kiln dried wood. That, and one has to (constantly) rotate the entire cooker so the air intake will face directly into the wind. It all speaks to credibility.

That said, I applaud Yoder for making improvements to this line of smokers. I hope it will now join the ranks of other great-functioning Yoder cookers!
 
I wonder what Yoder forum employee "Yoder_Herb" will have to say about the new FACTORY modifications....after having told one and all that any problems involving fire-and-a-Cheyenne are, and exclusively.....the operators fault. That, and one has to make sure to burn only extra-special kiln dried wood. That, and one has to (constantly) rotate the entire cooker so the air intake will face directly into the wind. It all speaks to credibility.

That said, I applaud Yoder for making improvements to this line of smokers. I hope it will now join the ranks of other great-functioning Yoder cookers!

This is something I had to do CONSTANTLY with my Cheyenne and it was such a pain. I still suspect that even with a new damper the rotating of the entire pit will still be necessary.
 
Check out the build process these pits go through!

[ame]https://youtu.be/VF1xZeC9u_U[/ame]
 
I remember watching that video when I first became interested in a Yoder. It gave me the impression that they were using the most high-tech equipment for building the offsets too, but when I called Yoder about ordering my offset they told me the offsets were all cut and fabricated by hand.

I almost bought a YS640, but the electrical components were a deal breaker for me because of frequent power outages and rainy weather around here. I see now that Yoder has been hyper-focused on the pellet cookers because that's where the real consumer demand is. The Yoder Facebook page is packed with posts from pellet cooker owners, and Don Cary acknowledges the YS640 as his top seller:

What’s your best-selling grill? Probably our most well-known grill has become the YS640 Pellet Grill. That grill is the right size, the right price and the right ease of use. It just gives you fantastic flavor.
 
Don't all offsets have issues if wind blows from the stack end to the firebox end? Intake insufficiency aside...that doesn't seem like a Yoder issue.
 
Don't all offsets have issues if wind blows from the stack end to the firebox end? Intake insufficiency aside...that doesn't seem like a Yoder issue.
My Wichita flowed backwards very easily when the fire door was open; even the slightest breeze stopped the flow dead in its tracks.

Now I get out my trusty wind deflector if the wind isn't cooperating:

FkokHBr.jpg
 
Don't all offsets have issues if wind blows from the stack end to the firebox end? Intake insufficiency aside...that doesn't seem like a Yoder issue.

My Johnson Smoker works in any wind conditions and with the firebox door closed. I get a lot of wind shear out here due to living right near the ocean, and I had to constantly rotate my Cheyenne to keep the firebox end in the wind. Over the last 5 months I have never once needed to rotate my Johnson Smoker... so no, it's not an issue with every offset smoker.
 
My Johnson Smoker works in any wind conditions and with the firebox door closed. I get a lot of wind shear out here due to living right near the ocean, and I had to constantly rotate my Cheyenne to keep the firebox end in the wind. Over the last 5 months I have never once needed to rotate my Johnson Smoker... so no, it's not an issue with every offset smoker.

Agree, my Lang and Shirley never needed repositioning.
 
The Yoder folks posted yet another video containing a segment on how to manage your fire in a Yoder offset (interview begins at 13:23):
http://community.yodersmokers.com/viewtopic.php?p=8928#p8928

The video is mostly an advertisement about their manufacturing facility and sales volume ("we are successful, therefore right"), but it concludes with an interview between T-Roy Cooks and Joe Phillips, where Joe attempts (once again) to portray his smokers as thoughtfully designed, but then proceeds to explain their usage and behavior in a way that had me scratching my head, and apparently also had T-Roy questioning his own strategies. The whole top/down bottom/up discussion is debatable. Aaron Franklin suggests he gets a top/down cook because his smoke stacks are at grate level, and he doesn't incorporate any type of tuning plates to keep the heat on the bottom. That makes more sense to me.

It's interesting to hear Joe's opinions (which obviously weren't rehearsed), because he continued to push the idea that anyone having issues with their fire management just doesn't have enough knowledge or experience yet, despite the fact they are currently working on some kind of damper modification for the next production run of cookers.

Take aways:
1. Coal Base, Coal Base, Coal Base, Coal Base, like a broken record.
2. Don't use natural fire wood. Buy kiln-dried wood.
3. Joe's design chokes the fire intentionally, so there! It produces more smoke that way, get over it.

One thing that was interesting to me in the interview was the notion that the Wichita's heat management plate was somehow adjustable. T-Roy apparently keeps his an inch or so away from the ash deflector instead of underneath it, which is where Joe Phillips insisted it is supposed to be. I'd like to see Yoder implement an adjustable slider on the Wichita's heat management plate like they have on the Kingmans.

Here's a transcript of the interview portion of the video, for what it's worth:

T-Roy Cooks: Joe, I just wanted to ask this question if you don't mind. A lot of my viewers who have purchased Yoder offsets, they have asked me about that heat management plate. Mine is set up, and my preferred way to do it is to set it up is so that you've got 50 degree variance to 75 degree variance from end to end within the cooking chamber, but I've never tried to get my cooking chamber to be totally even across the board. How would you suggest that my fans do that because they ask me this all the time, and I just don't want to reconfigure mine. If they get a new offset from Yoder, how should they configure that heat management plate?

Joe Phillips: A couple of things. If you talk about completely even across the grate, that's really hard because you have an offset fire. So let's talk about getting it within an acceptable range, say 20 degrees. On the right hand side you are always going to be a little more radiant because that's where the fire is. The heat management plate then it's going to radiate a little heat, so what's going to happen in a Wichita for example with a heat management plate is on the right hand side you're going to have a little bit of a bottom cook, and as you move to the left it's going to be a top down cook. So you're going to cook just a little bit different from right to left.

As you talk about managing that temperature from left to right and top to bottom, you want to control your air intake and the outtake of your air. If you think right brain left brain, as you back the stack off, you're moving the air flow backwards. You're not allowing the heat to flow through the pit, so you're backing it up. If you think about the air intake on the firebox, the more open it is, the more efficient the fire, the more heat you're moving to the left hand side of the chamber. So you'll want to play a balancing act in between your intake damper and your stack. I typically, If I want to be pretty even in the pit, top to bottom and right to left, I'm going to run the damper about 1/2 shut, and the stack cap about 1/3 to 1/2 shut. That really slows that air down, and allows you to really efficiently burn that fire, so that way you're not seeing spikes in temperatures.

The other thing that's really important, cooking in an offset wood pit, the more food you put in it the more BTUs you're going to consume. The tighter that meat gets, the more you're going to force the heat to one end. So you want to allow it a little space. You're always going to cook, typically you're going to cook the hottest at the stack, so if you have a second shelf the upper left is going to tend to run 15 or 20 degrees hotter.

The beautiful thing about an offset wood pit is every piece of meat is a little different, so you've got one brisket that's going to finish in 10 hours, the next one's not going to finish until 11 1/2.

T-Roy Cooks: It happens to everybody, yeah.

Joe Phillips: Your wife puts cake in the oven, right? Sets it at 350 degrees and sets a timer. She's going to walk to that cake with a toothpick and check it; it's what's going to happen. Well cooking a piece of meat's kind of the same way. That oven's going to have variance in it. That's why you're checking. Well a wood pit's going to be the same way: you've got a fire that you're controlling so your ability to efficiently burn fire and provide it predictable fuel is really important.

We see a lot of guys who will go buy some wood to start with, and then they'll go to the neighbors and find an old tree that they're going to give to them, well that kiln-dried wood they bought, and that old tree laying on the ground aren't going to burn the same. They're going to be a little different. So the ability to manage that air flow through the pit - you can take any of our pits and make them do whatever you want.

A good base, you've gotta have a coal base, that's where the heat comes from. Maintain that coal base. If you lose it, then you begin to create separation from right to left, and always going to happen. Maintain your coal base, understand your pit and it's air flow, and then use the dampers. It's why we put them there. Play with that a little bit. You know, I don't ever run a damper more than about 1/3 shut on the stack, but at times I'll run my firebox damper almost all the way closed if I want to be 200 degrees.

T-Roy Cooks: See, I usually just run my stack all the way open and strictly adjust the heat within the pit by the intake on my firebox.

Joe Phillips: You can certainly do that.

T-Roy Cooks: I do get, I guess, less smoke flavor because there's more air flow, OK? So if I want more smoke flavor - slow that air down.

Joe Phillips: Slow that air flow down. Hold it in that chamber a little longer. Perfect example is a pellet grill. The reason a pellet grill smokes is because you're dropping raw fuel on a fire. It'll smoke for a little bit and it'll quit. So the ability to heat pellets predictably causes that smoke profile to happen. The exact same thing exists in a wood pit. The bigger the coal base, the hotter the coal base, the less smoke you're going to produce. The more air you're moving through it, the chemical process in the meat, in the cooking, in the salts, will cause the smoke flavor to happen. But if you want big, heavy smoke, slow the air down. Slow that cook down.

T-Roy Cooks: Let the smoke linger on the meat.

Joe Phillips: Let it linger there. if you want to cook a little hotter and faster, open it up, let things move through it. Um, It's kind of like driving a car and pulling up to a stop light, right? You ease into the throttle. Well running the wood pit's the exact same way: you want to ease into that throttle and set your cruise control where you want it. The cruise control is the entry point and the exit point.

T-Roy Cooks: Very interesting. And the heat management plate itself, should it be all the way against the inside wall of the fire box, or does it even matter how far it is?

Joe Phillips: Yeah, it does.

T-Roy Cooks: And also, it's got a lip on one end, should that lip be within the firebox?

Joe Phillips: The lip should curl under the ash seal. In every pit there's a rectangular piece of plate welded against the firebox wall, at about a 15 degree angle. That is there, as the air moves up it's going to want to rise. It's there to catch the ash, and stop the ash from getting on the top of your meat.

T-Roy Cooks: Oh, that's good - I didn't ever know that.

Joe Phillips: That's what it's there for. Heat should lip under it. That'll give you a predictable radiant spot of about 20 degrees hotter on the right, and then progressively going to get cooler to the left. So what I'm doing there is choking that air flow down. I'm causing it to starve itself just a little bit so it produces the smoke more.

I'll take my Kingman at times, and I'll slide my plate 3 or 4 inches away from there. I'll leave a little bit of gap. Let's say I've got chicken on the upper right hand side. I want that heat to come up and escape because I want a 350 degree zone on the upper right, while I want my brisket over here at 250.

So the versatility and the ability to play with that is really neat. The good thing about our pits, is it's capable of any of it.

T-Roy Cooks: I've got mine like 1 inch or so, maybe an inch and a half away from the wall, or away from that ash-catch thing you were talking about, and that's how I get my even 50 degree variance. But depending on what you're cooking and how you want to cook, you could move the heat management plate, adjust the intake and the outtake, you know the smokestack and the firebox, uh, learn your pit (points finger at you).

Joe Phillips: Learn your pit - very important (nods head).

T-Roy Cooks: Does it matter whether you're doing the Cheyenne, or the Kingman, or my Wichita, as far as what you just described? Is there very much variance? I would think not.

Joe Phillips: There's a little bit of variance just because as the tube gets bigger, the air's going to flow slightly slower. So in a Cheyenne you have a little tube, everything is sized for that body, it's proportioned intake to outtake. But naturally the air's going to move through it faster because there's less cubic volume to fill, so it's going to be quicker to react than say a Kingman. A Kingman's going to be a little slower to react than a Wichita.

Fundamentally they're all the same. The reaction time changes in between certain pits.

T-Roy Cooks: It's about the size of the volume of the air going ...

Joe Phillips: It's the cubic volume inside the body.

T-Roy Cooks: That really makes a lot of sense. I can't thank you enough for explaining that.


YouTube interview (13:23):
[ame]http://www.youtube.com/watch?v=nAkL3JSz-r4&feature=youtu.be&t=803[/ame]
 
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Joe's a lot smarter than I am but I don't agree with him on this. I agree that throttling the air supply works well on a charcoal-only fire but choking a wood fire to reduce its power produces creosote. The only way to make clean smoke from a wood fire is avoid throttling back on combustion air and control your pit temps by rationing the fuel.
 
Perhaps Joe Phillips likes his food to taste like carbon? I understand what he's saying about "slowing" things down and that makes sense to me, but certainly not at the expense of ash and creosote. And again with that garbage about using kiln-dried wood... kind of a joke to be honest.

And Wow Slamkeys, you are really on this! haha At this point I'm just going to end up selling my Cheyenne locally to get a bit of cash. I can't deal with the frustration of using it when I have my Johnson Smoker which works so well and is so easy to operate in comparison.
 
Having to use kiln dried wood seems kind of weird. That stuffs not cheap is it?

Nope. It's actually quite expensive. I've seen it cost as much as $30 per cubic foot. Plus, it typically has about a 10% moisture content so you will go through a lot of it during a cook. (Seasoned wood is around 15%-20% moisture) The good news is it burns very cleanly and consistently.
 
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