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Brian already got his. Saw it the other nite, and its a damn fine looking cooker to be sure.
Those handles were NOT my first choice. The ecb handles on my first drum work great.
I'll be using my gloves.
 
I did go back to teh steel yard today and found another barrel that looks the same as mine (blue paint with dark red interior. It had a sticker on the lid that was very faded and but I think it said Sherwin Williams. I also saw the the word exterior.

I am thinking that it maybe contained exterior latex paint. That makes sense considering the drum had what appeared to be streaks of white paint on the inside.

Can I use this? I have been looking for a source for a "food grade" barrel and simply cannot find one I know is of this type. For that matter, I don't know how "food grade" is different then "not food grade".

I just wanna get started on this.

I believe BBQ Bubba uses these all the time, Shoot him a pm on it.
 
Got my drum. Got the 1" holes drilled around the bottom for the inlets. Picked up various bits of black pipe fittings to make the inlets. I am going to use the nuts for electric conduit cause I don't feel like rigging a connection for the welder.
I got a Weber charcoal grate from HD and a piece of expanded metal at the hardware store (HD doesn't have it in my area). This piece is 16" x 32". I plan to cut in half giving 2 8" x 32" pieces. This should wrap around the grid. I plan to mount the grate about 2" up, this will give about a 6" tall coal holder with a 17' diameter.
Is this about right? Any tips for "rolling" the expanded metal?
 
One inch holes are kinda big. How many did you drill?
 
1" holes fit the 3/4 pipe stuff just right. Drilled 3. Will install 3/4 pipe nipples, 2 with caps and 1 with ball valve.
 
I had holes drilled today also. I had four 1/2 inch holes in the lid and four of the same size at the bottom.... the guy who helped me out did not have any larger bits... I ran to Lowes to get a 7/8ths bit for the thermo but they did not have that size.....

My question is will I need bigger holes for the air intake.... I am cheap and will be using magnets for the air control....

Any advice is appreciated...
 
I had holes drilled today also. I had four 1/2 inch holes in the lid and four of the same size at the bottom.... the guy who helped me out did not have any larger bits... I ran to Lowes to get a 7/8ths bit for the thermo but they did not have that size.....

My question is will I need bigger holes for the air intake.... I am cheap and will be using magnets for the air control....

Any advice is appreciated...

If you find you need the bigger drill bits, check Harbor Freight Tools, they had the bits you would need or about $12 or $14 bucks.
 
look for step bits. They work great for drillin the intake and exhaust holes.
 
I have the guy who is putting together my fire ring coming over for lunch after church today..... I will see if he has a bit that fits if not it is off to Harbor Tools and hopefully we will be seasoning the ol'UDS today!!!! Pics to come if it works out....
 
Took me a week and a half but I read all 94 pages........I did finish my drum though. I told a fellow Chili Competitor about it and he said he could get me food grade drums cheap or free. I already have some changes in mind......... :)
 
Ok here is my firebox. The grate is a Weber replacement for a large kettle, 17" diameter. Expaneded metal is 8" tall total. Think I will build a small ring as an insert.
Grate in the background is cooking grate and inside the firebox are the fittings ready for the drum as soon as I burn it out. The inside surface of the drum has some light surface rust. Is it worth time to wire brush it, or should I just burnt it and oil it?
 

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Ok. If I am going to dump my barrel, where the heck do a I find another? I would even be willing to pay a fair price for new and unlined. Suggestions? Anyone in Minnesota (where I am) have any ideas?

Worth container in ST Paul - about 82 miles.

A new or reconditioned drum can run you from 30 to 80 bucks. 160 miles is about 50.00. So 130.00 on the high side if it's a dedicated trip. Burn and clean time is going to be about 10 to 12 hours ands part of that time is going to be lying in a barrel brushing out the drum. 130 .00 is a lot of money if you aren't in the city a lot. At 10.00/hr it's almost a wash.

Personally I hate brushing out the drums but sometimes you gotta do what you got to do. I'll be brushing out one tonight.
 
Hey Bob why not get a round wire brush and capture it on allthread , attach it to a drill and just stroke it up and down drum? It requires a heavier drill motor but a lot easier.
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Thanks Bob. I took my existing barrel out to a friends over the weekend and burned for several hours. I started it off with 4 chimneys of red hot lump slowly started adding some oak pallet pieces. Once I got the fire raised up 8 - 10 inches of red hot coals I filled the barrel with oak pallet slats and let her rip. Once it started to settle down, I went out and cut up about 150 lbs off of a fallen maple and shoved all that in too.

6 Hours into the burn, the wood was still standing out the top of the barrel and she was flaming away. Not sure how long it flamed but I know it went on for a good long while.

My UDS in the making is comin home this afternoon for a power wash and a good scrubbin. I sure hope that fire was hot and long enough. Guess we will find out.
 
Hey Bob why not get a round wire brush and capture it on allthread , attach it to a drill and just stroke it up and down drum? It requires a heavier drill motor but a lot easier.
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Yeah I'm going that route. It's still easier to buy them reconditioned.
 
Hey Bob why not get a round wire brush and capture it on allthread , attach it to a drill and just stroke it up and down drum? It requires a heavier drill motor but a lot easier.
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I'm sure I will sound like an idiot here but what does "capture it on all thread" mean? I am going to start cleaning up my drum tonight and have a decent drill. I don't have an angle grinder. :cry:

This is going to be a lot of work so anything I can do to make it go smoothly would be awesome.
 
FWIW, I got my drum at a wholesale motor oil facility. The drum was $60 but it was brand new, unlined and only painted on the outside. The burn was quick and only took 20 minutes to remove the outer paint once the fire got going. After the burn, I was able to wash the outer paint off with a scotchbrite pad. Could not have been easier. The inside did not have a liner but did have what seemed like a slight oil film for rust prevention. The film was gone after the burn.

There are plenty of wholesale places that sell 55 gallon drums of offbrand motor oil. Most of these drums are unlined. Although $60 might seem like a lot for a drum, the transition from new drum to UDS was quick and fairly clean.

I guess we all have to decided how much we want to save initially. For me, my time is worth more than the hassle of burning and grinding to save a couple of dollars. For those on Long Island, I got my drum from Miles Petroleum in Farmingdale. I think they have facilities in other states.
 
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