New build w/pics

dwfisk

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My new custom rig my sons and I built on an old 6’ X 10’ utility trailer.

These shots show my old 24” SS gas smoker (Sam’s Club circa 2004); a custom 2’ x 6’ offset wood burner & firebox; a new 19” x 40” direct heat grill; a 30” x 48” prep table with cooler/storage below; a job box I added for storing all my cast iron, cooking supplies, etc.; and, finally a couple of propane bottles mounted on the trailer tongue. The bottom ½ of the old SS gas smoker/oven provides storage for a 55,000 btu gas burner for frying or seafood boils. Part of my motivation was to get all my “cooking stuff” in one place and out of my shop.

http://i1311.photobucket.com/albums/s661/dwf703/017_zps0b679c59.jpg
http://i1311.photobucket.com/albums/s661/dwf703/011_zps80ea4f82.jpg
http://i1311.photobucket.com/albums/s661/dwf703/020_zps81a2ac6d.jpg

I guess this thing is called a hybrid because we made the tuning plates adjustable so we can setup for traditional offset or reverse flow. The expanded metal cooking grates are 24” X 52”. The firebox is ¼” plate 22”w X 24”d X 18”h with an internal expanded metal fire basket and I lined it with firebrick. I’m trying to season the top of the firebox by keeping it oiled during and after each cook.

http://i1311.photobucket.com/albums/s661/dwf703/001_zps6ce9c2d4.jpg

Payoff!
This is a shot from our second cook using the new smoker. With the top cooking grate removed we did a 55 pound hog (my first), pot of beans and a couple of 8 pound butts. We also did a 13 pound turkey but it came off before we took this shot. Everything was great!

http://i1311.photobucket.com/albums/s661/dwf703/042_zps0b307a71.jpg

My sons and I have learned a bunch building this rig in large part with information we found on this forum. I just wanted to shout out a big THANKS to all the Brethren who answer questions, share links and just contribute your opinions.
 
Nice looking set up! pretty bight paint job, makes me wonder how long before it starts to darken around the openings.
 
All, thanks for the kind words.
Twelvegaugepump: I used a rattle can product called VHT Flameproof. Here is a link: http://www.vhtpaint.com/products/flameproof/
But, I've gotta say I consider this is a work in progress. The paint goes on kinda weird, almost like a powdercoat dusting then you have to "cure" it per the instructions on the can & link above. I cured by using progressively hotter charcoal fires checked with my infared automotive temp laser gun thing. It was not to hard to hit the temp marks, but I am starting to see a little discoloring after a few long cooks. The blue (not-so-hot surfaces) is just Rustoluem Royal Blue industrial paint that comes in gallons or quart from any big box - we have had good luck with it around the farm. So far so good, I'll try to remember to update my results after some more cookin.
 
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