OK, design rethink number 1, following Bigmista's lead I'm going to use the bottom of the propane cylinder as the ash catcher and have obtained a 66" length of 6" wide by approx 1/8" thick steel bar which I'll have someone roll round into a circle to form the charcoal basket sides. This'll give me a 21" diameter basket which hopefully shouldn't be too much of a fiddle to get in and out.
Founder member of the Wheel Re-Invention Society.
57cm Weber One-Touch Silver.
Weber Go Anywhere.
Inter-stellar UDS :cool: