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-   -   Reverse flow UDS? (https://www.bbq-brethren.com/forum/showthread.php?t=115745)

Matt_A 09-07-2011 10:38 AM

Reverse flow UDS?
 
Has any one ever experimented with building a reverse flow UDS? :cool:

Bbq Bubba 09-07-2011 10:50 AM

like putting the charcoal on the lid and the food in the bottom of the barrell? :crazy:

deguerre 09-07-2011 10:56 AM

I'm sure if your drum were horizontal and you added an offset firebox it would work, but then it wouldn't exactly be a "UDS"...even if it was ugly. :becky:

Phubar 09-07-2011 11:01 AM

I'm guessing your Phood will stay raw.

DirtyDirty00 09-07-2011 11:03 AM

ya this doesnt seem possible to me...

Carbon 09-07-2011 11:13 AM

You could route the heat and smoke through a vertical maze.

Matt_A 09-07-2011 11:32 AM

Actually I was thinking about something like this. The cooking cylinder is suspended inside the outer drum, the smoke/heat travel up the space between the cylinders and then down the inside cylinder. The bottom of the inside cylinder also radiates heat from the fire basket.

http://smokinupastorm.com/images/rev...ds-concept.png

Lake Dogs 09-07-2011 11:49 AM

Down arrows? Heat rises... Even if the draw has a fan or something, I'm not certain how well this would work.....

ezoliver 09-07-2011 11:54 AM

I think you would have a really hard time getting hot air to flow down into the inside chamber naturally, I would imagine your fire would go out. You will notice that a true reverse flow smoke the heat never really has to go down, just follows a zigzag pattern up for the most part.

I am sure it would work with a forced air system though...

Warthog 09-07-2011 11:57 AM

Seems kind of counter to the design of a UDS. To me the UDS acts like a microwave. The direct heat makes everything cook much faster.

Matt_A 09-07-2011 12:00 PM

I've seen commercial reverse-flow vertical cabinet smokers that work quite well without any fan support. As long as you have a draught up the exhaust the heat will go with the air movement.

colonel00 09-07-2011 12:04 PM

I think it might work. One thing to consider is how much will the heat source actually heat the bottom of the cylinder which could potentially keep the air towards the top stagnant. Give it a shot. If you were closer I would love to help.

Teleking 09-07-2011 12:05 PM

They make reverse flow cabinet smokers that are square. I believe that Pit Maker Vaults (I think) are designed to operate that way. Same design…just round. The smoke follows the arrows and the heat radiates up from the fire box.

woodbutcher1 09-07-2011 12:06 PM

Matt,not meaning to get you ticked off,this wheel works,don't try to re-invent it.

bover 09-07-2011 12:10 PM

I'm sure the design would work. If the physics were flawed, Backwoods wouldn't sell nearly as many smokers as they do right?

tmehlhorn 09-07-2011 12:12 PM

Interesting idea matt. However i think the main problem you have here is that in order to fill the cooking chamber with smoke it will also fill the tube your smoke is coming from to. When it pushes smoke down far enough to get out of the exhaust at the bottom the smoke from the inlet tube would be down far enough to choke out the fire. Plus this would be too much smoke probably imo. Another idea of similar nature that might work, is to build a uds as usual but cut an exhaust valve just below your bottom cooking grate. This would fill the top end with lots of smoke and allow it to escape without getting low enough to choke out the fire. But once again the excess heavy smoke might be to much on the food.?

Not to say it wouldnt work just need lots of forethought in engineering. With what i said above your oulet not forcing too much smoke back up your inlet, choking out your fire, and getting a good even heat into the inner barrel.
Which commercial cabinet smoker are you refering to, would love to see a diagram of their workings?

Phubar 09-07-2011 12:12 PM

I'm with Colonel00....
I love drawings!

Matt_A 09-07-2011 12:20 PM

Quote:

Originally Posted by woodbutcher1 (Post 1780009)
Mat,not meaning to get you ticked off,this wheel works,don't try to re-invent it.

Won't get me ticked off at all... :-D I know the UDS wheel works, but I'm always looking for interesting projects that are "different". Just my perversity :crazy: showing, I guess.

Matt_A 09-07-2011 12:36 PM

Quote:

Originally Posted by colonel00 (Post 1780006)
I think it might work. One thing to consider is how much will the heat source actually heat the bottom of the cylinder which could potentially keep the air towards the top stagnant. Give it a shot. If you were closer I would love to help.

I was thinking about this while I was working on a my "real" work. I could see whee the convective radiation could cause a rising column of heat that would interfere with the smoke moving freely to the exhaust. Perhaps a offset heat shield to keep the direct heat away from the bottom of the inner cylinder might be called for.

The physics of this work because as the fire creates the updraft in the space between the cylinders, the air pressure will increase at the top of the barrel. The pressure will automatically seek relief, which is accomplished by going down the inside barrel and out the unheated exhaust stack. Thermal transfer is always from hot to cold.

Babyboomerboy 09-07-2011 12:36 PM

I say the only true way of knowing if your idea will work is to build it and try it out. Just be sure to take a lot of pictures so we can keep up with your plan. Good luck.

tmehlhorn 09-07-2011 12:37 PM

1 Attachment(s)
Well after looking for a few i didnt really find any cabinet smokers that were true reverse flow smokers. I did find some that said reverse flow, what i noticed is the fire was still directly below and allowed heat and smoke to still rise straight up to the food, the only thing i noticed was the exhaust line was lower in the smoker and not at the top.

Not sure if i was missing something if there is another cabinet smoker out there i was missing with a diagram please post. But if these are the kind you were refering to think they could be mimicked as in my cheesy 30 sec diagram below. Heat and smoke rise to the top and fill barrel before exiting through the exahaust below the food level but high enough not to choke out your fire. Hey i could also be nuts but this seems the most viable to get what i think your after.

Matt_A 09-07-2011 12:42 PM

tmehlhorn, I don't remember the maker, it was a couple years ago. The firebox was underneath with the heat riser being behind the cooking chamber and entering the cooking chamber near the top. The exhaust was near the bottom of the cooking chamber.

bover 09-07-2011 01:14 PM

Might want to check with Mr. Moocow. He built a very impressive vertical reverse flow that appears to utilize the same thermodynamics that you're proposing Matt. When you break it down, the only real difference is box vs. drum.

orangeblood 09-07-2011 01:17 PM

Quote:

Originally Posted by Bbq Bubba (Post 1779911)
like putting the charcoal on the lid and the food in the bottom of the barrell? :crazy:

funny!

Teleking 09-07-2011 01:28 PM

Quote:

Originally Posted by tmehlhorn (Post 1780060)
Well after looking for a few i didnt really find any cabinet smokers that were true reverse flow smokers.

Pit Maker smokers

Cheers

MG_NorCal 09-07-2011 01:41 PM

With the right stack and lid, it should work, however a few thoughts:

Unless you insulate the outer shell, the reverse-flow design will be dramatically less fuel efficient.
Access to the cooking chamber will be difficult.
You’ll have to build an access door for the charcoal basket, which tends to make designs less air-tight.
Finding a cylindrical outer shell to contain a drum may be difficult. Making a double outer shell that will allow insulation will be even more so.

In short, the advantages of a drum are lost and you might as well go box-shaped.

tim hawk 09-07-2011 01:44 PM

pit maker
 
the vault

Wampus 09-07-2011 01:51 PM

Quote:

Originally Posted by Matt_A (Post 1780070)
tmehlhorn, I don't remember the maker, it was a couple years ago. The firebox was underneath with the heat riser being behind the cooking chamber and entering the cooking chamber near the top. The exhaust was near the bottom of the cooking chamber.

SORT of sounds like a Ole Hickory. Although the exhaust stacks are still at the top, the firebox is indeed at the bottom and isolated from the smoke/cook chamber. The smoke and heat come up the back of the smoker and then roll around the meat and then out, but IT has a round top, and I assume it helps the direction of the smoke/heat?

You know.....this WOULD help with that whole direct heat, nasty smell of grease on coals problem.

TRY IT.....and follow up here!:thumb:

Matt_A 09-07-2011 02:58 PM

Quote:

Originally Posted by MG_NorCal (Post 1780183)
In short, the advantages of a drum are lost and you might as well go box-shaped.

I agree, it was just one of those questions that popped into my head.... decided to see if anybody had tried it.

Matt_A 09-07-2011 03:02 PM

Quote:

Originally Posted by Bbq Bubba (Post 1779911)
like putting the charcoal on the lid and the food in the bottom of the barrell? :crazy:

What, you never heard of a Caja China? Nothing odd about the charcoal on top... :-P

posey's_pork_pit 09-07-2011 06:24 PM

Quote:

Originally Posted by deguerre (Post 1779915)
I'm sure if your drum were horizontal and you added an offset firebox it would work, but then it wouldn't exactly be a "UDS"...even if it was ugly.

You saying my baby is ugly?? :boxing:
http://i1080.photobucket.com/albums/...100_0796-1.jpg

Mettle Man 05-24-2013 12:39 PM

could someone explain what makes a reverse smoker reverse? this is another approach to rerouting the smoke. i've not made it.... would it work? http://i131.photobucket.com/albums/p...lly/smoker.jpg

wrenfro12 05-24-2013 01:14 PM

OK.....I have found a new project to work on....This sounds like a great project to try. I already have 4 55 gallon drums I had lined up for more UDS builds. I will now start looking on craigslist for a 30 gallon drums for the inner chamber.

tsanchez 05-24-2013 01:31 PM

My build is kinda sorta an offset but its inside, fire box is open at rear upper and two cutouts on side. Once I got used to it the thing works great, cleanup is easy.

http://www.bbq-brethren.com/forum/sh...d.php?t=153204

Mettle Man 05-24-2013 01:33 PM

nice work. takes the chore out of cleaning. i am interested in a design that would push the smoke over the top of the meat.

SmokeDiddy 05-24-2013 01:40 PM

I like full frontal flowdity

SmokeDiddy 05-24-2013 01:43 PM

Quote:

You saying my baby is ugly??
I am saying BEAUTIMUS!!!!

Lake Dogs 05-24-2013 01:55 PM

Quote:

Originally Posted by Mettle Man (Post 2492335)
could someone explain what makes a reverse smoker reverse? this is another approach to rerouting the smoke. i've not made it.... would it work? http://i131.photobucket.com/albums/p...lly/smoker.jpg


A reverse flow smoker is not much more than moving the exhaust from the side opposite the firebox to the same side, and putting a baffle underneath that directs the smoke and heat (because heat rises) from the firebox to the opposite side of the smoker, then up, and reversing the flow back towards the firebox to the exhaust.

The exhaust, being on the side by the firebox, being slightly hotter, quite literally sucks the air up creating a very nice air flow, and in mine flows so well there's almost a convection going on with it. The baffle tends to even out the heat and the smoke...

ddweatherholtz 05-24-2013 02:30 PM

Quote:

Originally Posted by Matt_A (Post 1779967)
Actually I was thinking about something like this. The cooking cylinder is suspended inside the outer drum, the smoke/heat travel up the space between the cylinders and then down the inside cylinder. The bottom of the inside cylinder also radiates heat from the fire basket.

http://smokinupastorm.com/images/rev...ds-concept.png

Hmmmm, I say GO FOR IT!!


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